汽车用塑料零部件生产的先进的解决方案
塑料在新型汽车的发展中发挥着越来越重要的作用。它可应用于汽车的内外饰,照明以及与安全有关的装置,汽车的电气系统,油箱,甚至是与发动机或动力系统密切相关的通用部件。无论在材料还是工艺方面,生产商必须能够用创新的解决方案以调整其生产。
聚丙烯、聚氨酯、尼龙、聚氯,烯、ABS、聚乙烯和聚碳酸酯只是用于汽车行业的注塑或吹塑技术的部分材料。
凭着超过25年的综合经验以及与主要汽车制造商的合作, 百旺能够提供汽车零部件生产的交钥匙自动化系统, 可进行稳定的性能控制,实现质量的可追溯性, 成为全球领先的公司。
The F series vacuum units are characterised by low noise level, up to 75 dB(A), and compact footprint. The F series vacuum units are available in two versions (side channels or claw pump): this allows always the best technical solution for the specific need. Such design makes them suitable for standalone installation beside the IMM and centralized feeding systems or to feed systems with medium to high pressure losses and high kg/h throughput.
Winfactory 4.0 is the production process control and management software developed by Piovan for the digital factory. The integration between hardware and software assures automatic recipe setup, prevention of human errors and production repeatability. It allows management of automation systems from the storage area to the finished product keeping everything under control.
The G25 compact granulator series is designed mainly for installation beside the IMM; the adjustable rotating knives assure cutting efficiency and quality and reduce noise. The G25 series includes versatile machines, that can be easily installed and integrated in customer’s systems, thanks to the compact dimensions, the low noise level largely within EN standards and the various discharge systems.
Easytherm EW is the new mould temperature control unit that uses water as process fluid with an open system configuration, for injection, blow moulding and extrusion processes. Easytherm EW operates at temperatures up to 90 °C. A new interior and exterior layout, redesigned ergonomic control, coupled with high-end components, characterise a versatile machine that guarantees reliability and long term performances. Easytherm EW is already set up for use in Industry 4.0 environments with a wide range of communication protocols, including OPC-UA platform and is Winfactory 4.0 ready.
Quantum are gravimetric blenders suitable for all plastic materials, immune to vibrations and easy to use. All the surfaces that come into contact with the process material are stainless steel and can be used in the most critical environments, like the medical and food packaging sectors. Its semispherical shape assures perfect mixing without stagnation. The range can have up to 6 dosing stations, which can be easily removed, for emptying or cleaning. The mixer, which can be installed remotely over the processing machine, assures the best mixing, especially after conveying of materials with different densities over long distances.
GMP is a single or multi hopper drying system, that can adapt and automatically control operating parameters, such as temperature, dew point and flow rate of the process air, according to the production detected. The GMP range is available in 3 configurations: SMART, PLUS and ADAPTIVE. In case of many different raw materials to dry, one GMP dryer can be combined with a multi-hopper system.
The DPM double desiccant tower is characterised by dew point lower than -50 °C and process air temperature up to 200 °C (HT version). DPM is easy to use thanks to a large intuitive display available in the operator’s language with the status of the machine and key parameters accessible from the main screen.
The PTUN drying hoppers can be combined in a multi-hopper drying system in order to guarantee maximum flexibility. Each hopper is equipped with an electrical heater on board. The control allows the setting of a different temperature for each hopper; in this way different materials can be dried at the same time, using the right process parameters for each of them. The process air flow passing through the hopper can be adjusted by the operator or in a fully automatic mode according to the actual production with Modula.
Easylink+ is the Piovan automatic coupling station able to manage up to 60 inlets/outlets with pipe size from 40 to 76 mm with minimum footprint. Designed for easy maintenance, it is totally safe for the operators both during regular functioning and service activities. The geometries, the advanced cleaning systems and the wear resistant materials assure the constant production quality in most demanding conditions. Easylink+ is available with supporting frame for floor or mezzanine installation.
Large diameter silos offer with great attention to functional and aesthetics for outdoor installation. Suitable for granules, flakes or powders, the Piovan silos have specific geometries and devices according to the materials to store, such as outlet air filters, extraction systems for high friction polymers, measurement solutions like load cells and protection systems for potentially explosive atmospheres. These silos are compatible with a wide range of loading methods like truck pumps, sea containers with bags, high pressure blowers for dense or semidense phase conveying systems.
Flexcool 解决方案可以使用环境温度来冷却加工过程中的设备。 这种独特的战略性的特点使 Flexcool 理想地适用于具有不同特性的注塑机,即在工作环境中不同的用户的需要在不同的加工条件(温度,流量,压力)下操作。 Flexcool 确保了最高水平的控制,灵活性和能源效率。
凭借在 PET 瓶坯生产工艺方面的特殊技能和深厚知识,我们可提供定制解决方案,满足 PET 瓶坯行业的特殊冷却需求。
产品包括冷热一体机系列,具有加热和冷却在塑料加工过程中注塑机和吹塑机的处理电路的功能。采用单电路或双电路,能够以最低的能耗提供最大的冷却量。
高效的热交换和操作的可靠性是模温机的特点。
干式冷却器提供满足各种工业过程和应用的最佳解决方案,在温度高于或等于外部环境温度的情况下,必须对热交换过程的流体进行持续地冷却。这代表了低成本和低能耗,是冷却塔的有效替代方案。
泵是让冷却水及冷冻水流通于整个回路的设备,必须受到高度关注与重视。
百旺为整个工业冷却解决方案系列开发所有软件。