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Plastic recycling automation systems

消费后塑料解决方案的质量和生产力

Recycling of post-consumer plastics includes various processes involving dedicated equipment from the Piovan recycling products range. Also, converting of recycled plastic is very different from that of virgin material and therefore requires particular equipment as well.

原料的消费后回收(PCR)转化需要确保高的和一致的生产标准的解决方案。

Plastic recycling process: key challenges

Producers using PCR plastic must be able to adapt their plants to allow them to handle a material that is neither standard nor constant in terms of batch quality, as it may come from different sources. As a result, the chemical and physical characteristics may vary greatly as well as the presence of low boiling volatiles (VOC) and other contaminants (NIAS).

不正确地使用消费后材料,如rPET或片材,可能会导致:

  • Reduction in the useful life of the equipment
  • Process instability
  • Presence of potential contaminants in the final product

From size reduction to deodorization to production traceability: a complete product range

The PiovanGroup offers unique solutions for the treatment and production of recycled plastics (PET, PP, HDPE - but not only these), in different forms such as granules or flakes, which guarantee production quality and maximum equipment utilisation.

The offer includes conveying systems, shredders and grinders for the size reduction of the material to be recycled, crystallisers to crystallise materials in the amorphous state and dehumidifiers and hot-air dryers. The PiovanGroup also produces deodorisation systems, solutions for the condensation of low-boiling contaminants and analysis instruments to detect the presence of contaminants in real time. Finally, it develops software to support the quality control system by tracking of production processes and products parameters, storing data for years and interfacing with the company ERP.

The use of Piovan machineries, specific to the treatment of recycled plastic, contributes to an increase in the quality of the final product and at the same time, controls scrap, energy consumption and costs.

除臭解决方案
和质量控制
片材输送的解决方案
消费后塑料瓶
污染物控制
包括乙醛和苯
塑料
食品
工业冷却

供料和输送

百旺的解决方案从单个上料器到中央输送多个系统。

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干燥和除湿

广泛的技术选择,在可能的最佳条件下以进行原料的干燥。

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计量&混料

涵盖大,中及小型容量粉碎机,结合最新的设计,环保回收型及其附件,是百旺产品的代表系列。

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模温机

高效的热交换和操作的可靠性是模温机的特点。

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粉碎机

粉碎机涵盖小,中及大型容量,结合最新的设计,环保回收型粉碎机及其附件,是百旺产品的代表系列。

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综合解决方案

Flexcool 解决方案可以使用环境温度来冷却加工过程中的设备。 这种独特的战略性的特点使 Flexcool 理想地适用于具有不同特性的注塑机,即在工作环境中不同的用户的需要在不同的加工条件(温度,流量,压力)下操作。 Flexcool 确保了最高水平的控制,灵活性和能源效率。

PET 冷水方案

凭借在 PET 瓶坯生产工艺方面的特殊技能和深厚知识,我们可提供定制解决方案,满足 PET 瓶坯行业的特殊冷却需求。

风冷式冷水机

风冷式冷水机为塑料和食品相关工业的应用提供理想的冷水机解决方案。

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水冷式冷水机

水冷式冷水机为塑料和食品相关工业的应用提供高品质,高效以及节能方案。

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机边式冷水机

产品包括冷热一体机系列,具有加热和冷却在塑料加工过程中注塑机和吹塑机的处理电路的功能。采用单电路或双电路,能够以最低的能耗提供最大的冷却量。

模温机

高效的热交换和操作的可靠性是模温机的特点。

干式冷却器

干式冷却器提供满足各种工业过程和应用的最佳解决方案,在温度高于或等于外部环境温度的情况下,必须对热交换过程的流体进行持续地冷却。这代表了低成本和低能耗,是冷却塔的有效替代方案。

水处理和环境处理

泵站

泵是让冷却水及冷冻水流通于整个回路的设备,必须受到高度关注与重视。

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